Submarines operate in some of the most extreme environments on Earth, where pressure, temperature, and mechanical forces push materials to their limits. To navigate these challenges safely, engineers rely on precise instrumentation - particularly strain gauge-based force sensors - to monitor stress, strain, and structural integrity throughout the vessel’s lifecycle.

At HITEC, we specialize in designing rugged, high-accuracy custom force sensors tailored for the demanding requirements of submarine applications - from initial research and development to real-time operational monitoring.

FORCE SENSORS IN SUBMARINE R&D AND CONSTRUCTION

During the research and development and construction phases of submarine manufacturing, strain gauge-based sensors are critical tools. These sensors are strategically installed in high-stress areas such as:

  • The pressure hull, which must withstand immense hydrostatic pressures.
  • Weld joints, where thermal effects and mechanical loads are concentrated.

These components are subjected to rigorous testing that simulates deep-sea pressure conditions and thermal loads generated during welding and fabrication. By collecting accurate force and strain data, engineers can:

  • Validate design assumptions and finite element models.
  • Detect structural weaknesses or material inconsistencies early.
  • Optimize designs for safety and efficiency before sea trials.

This early-stage insight helps avoid costly redesigns or catastrophic failures later in the production process.

REAL-TIME MONITORING DURING SUBMARINE OPERATIONS

Once a submarine is in service, real-time structural monitoring becomes essential. Strain gauge-based force sensors continue to play a critical role by capturing:

  • The effects of changing water pressure on the hull during dives and ascents.
  • Forces acting on moving parts like rudders, dive planes, and propeller shafts.
  • Stress responses during high-speed manoeuvres or extreme depth operations.

These measurements not only enhance operational safety but also support predictive maintenance by tracking component fatigue and wear over time. This proactive approach helps operators plan maintenance schedules, extend service life, and reduce unplanned downtime.

ENGINEERED FOR HARSH MARINE ENVIRONMENTS

The marine environment presents unique engineering challenges - extreme pressures, corrosive saltwater exposure, and limited installation space demand robust and highly tailored sensing solutions.

HITEC leads the way in providing custom-engineered strain gauge force sensors for submarine and marine applications. Our sensors are:

  • Designed to operate reliably in high-pressure and high-vibration environments.
  • Built to fit within tight spatial constraints.
  • Supported by our advanced transducerization capabilities, allowing us to convert raw sensor data into usable signals for integration with your control systems.

Whether you require submersible force sensors for new builds or retrofit solutions for legacy vessels, HITEC delivers performance you can trust.

Subscribe for Insights

Industry insights, trends, events and unmissable content straight to your inbox

Sign up to our newsletter to get insider access to stay up to date with all things custom strain gauge sensing

HITEC YOUR FORCE MEASUREMENT PARTNER

At HITEC, we understand the complexities of force measurement in submarine manufacturing and operations. Our custom sensor solutions provide the insights needed to ensure safety, longevity, and mission success.

Looking for a sensor that meets your specific requirements? Contact us today to explore how HITEC’s expert team can design a force measurement solution precisely suited to your project.

Speak to our experts

Provide us with your information and our team will contact you

Elizabeth Hannabach

Elizabeth Hannabach

Elizabeth is a dedicated and driven member of the HITEC Sales team, committed to connecting customers with the perfect sensor solution for their project needs. Through thorough research and exploration of new technologies and innovations, she identifies companies that can greatly benefit from HITEC's bespoke designs. When she is not conducting outreach and collaborating with customers, Elizabeth enjoys a variety of activities, including painting, traveling to historical places, and spending time with family and friends, often in escape rooms.